Kuca Group offer

Offer

Production and services
Measuring tools and instruments
Die forging
Machining
Welding works/services
Production hall: Co-operation offer
Spraying device
Works performance
Network construction works
Track works
Electro-energetic works
Machine Rental
Renovation and repair of semi-trailers)
Two-way platform with a load capacity of 20

Measuring tools and instruments

The meter is offered in two versions:

RMMdjp – for measurements following overhead contact line shutdown. Measurements are taken by means of a maintenance vehicle.

ZMMdjp –for measurements with a overhead contact line in operation. Measurements are taken without a  maintenance vehicle.

The most important features and advantages:

  • Immediate and direct reading of a cross section area or wear rate of a contact wire
  • GPS positioning of measurements
  • Measurement accuracy regardless of cross-section variability of a wire being tested
  • Cu 80 mm2 or Cu 150 mm2 wires can be measured
  • Results can be downloaded via USB port
  • Low costs of operation
  • Operating durability and reliability
  • The unique advantage of the ZMMdjp meter is that it does not require the overhead contact line to be shut down or a maintenance vehicle to be used.

RMMdjp Set:

  • Meter
  • Handle
  • USB cable
  • Charger
  • Cu control wire
  • Operating manual
  • Backpack
  • Reflective backpack protective cover

ZMMdjp Set:

  • Meter with a transmitter
  • Receiver
  • USB cable
  • Charger
  • Cu control wire
  • Operating manual
  • Backpack
  • Reflective backpack protective cover
  • Telescopic TDI-B insulating stick in a protective cover

If you have any questions please contact our Sales Department

Die forging

In KUCA company, we have unique experience in forging copper alloys. Our copper forgings feature good electrical conductivity, ductility, machinability and wear resistance. These products are able to withstand high temperatures and greater load than other materials.

Staff specialized in the field of die forging deals with the design of forgings in accordance with the needs of customers as well as design and production of matrices and development of the technological process.

The forging process in our company is fully automated. We have 150 kW induction heaters for copper alloys and a screw press with an impact force of 640 tons, which work closely together. In addition, we have an annealing furnace and shotblasting machines for cleaning forgings from scale.

Technical characteristics
Type
FPN/180 HS
Year
2018
Screw diameter
180 mm
Rated force
3200 kN
Impact force
6400 kN
Max available energy
18 kJ
Max strokes
300 mm
Distance between holders
640 mm
Distance between surface
350 mm
Main engine power
18,5 kW

Machining

Kuca Sp. z o.o. specializes in machining processes. Our diverse machinery park includes lathes, milling machines, and grinders, allowing us to handle orders of varying complexity. We have both conventional machines and modern CNC machines, including 5-axis milling machines, which ensure precise manufacturing of components. With our advanced technologies and experienced team, we are able to deliver high-quality products that meet the individual requirements of our clients.

TBI VC1060 Milling Machine
X-axis travel
1000 mm
Y-axis travel
600 mm
Z-axis travel
550 mm
Table surface
1100 x 500 mm
Max. workpiece height
500 mm
Max. table load
800 kg
DMG DMU 75 monoBlock milling machine
X-axis travel
750 mm
Y-axis travel
650 mm
Z-axis travel
560 mm
A-axis rotation
-120/120⁰
B-axis rotation
n*360⁰
Max. workpiece height
400 mm
Table diameter
650 mm
Max. table load
600 kg
DMG MORI CTX310 ecoLine lathe
Spindle bore diameter for bars
51 mm
Axis distance
581 mm
Tailstock height
190 mm
Max. turning diameter
200 mm
Clamping chuck diameter
210 mm
X-axis travel
182,5 mm
Z-axis travel
455 mm
Max. workpiece weight without support
30 kg
Max. workpiece weight with support (tailstock)
110 kg
Driven tools
TAK/12
DMG MORI CLX450 lathe
Spindle bore diameter for bars
80 mm
Axis distance
685 mm
Tailstock height
455 mm
Max. turning diameter
315 mm
Clamping chuck diameter
250 mm
X-axis travel
224 mm
Y-axis travel
600 mm
Z-axis travel
120 mm
Max. workpiece weight without support
100 kg
Max. workpiece weight with support (tailstock)
350 kg
Driven tools
TAK/12

Welding works/services

Kuca Sp. z o.o. is a manufacturer of welded structures, both large-scale and small batch components. We specialize in welding structural and stainless steel. Large structures are produced in our production hall, which is equipped with two overhead cranes, each with an 8-ton lifting capacity.

 

For large production series of small components, we utilize a six-axis YASKAWA welding robot, which is equipped with both a stationary and a rotating table.

Basic data:

A stationary table with dimensions of 1200×2800

Rotary table with dimensions of 1200×2960 and load capacity up to 500 kg.

The maximum range of the robot arm R = 1904mm

MIG / MAG welding with an intensity of up to 340A in a 100% cycle and 440A in a 60% cycle.

 

Certifications:

We are a certified manufacturer of welded structures that meet the requirements of the following standards:

  • EN ISO 3834-2 – Comprehensive quality requirements for the welding of metallic materials.
  • PN-EN 1090-2 up to EXC3 – Execution of steel and aluminum structures.
  • EN 15085 certification level CL1 – Welding of railway vehicles and their components.

Our welding staff is certified in MIG/MAG and TIG welding methods by TÜV Thüringen.

Production hall: Co-operation offer

COOPERATION OFFER OF KUCA Sp. z.o.o. FOR METAL

INDUSTRY COMPANIES IN THE FACTORY EMPLOYING

INMATES IN STARGARD PENITENTIARY

On April 27, 2016, a program on the work of prisoners was announced by the Ministry of Justice and the Central Board of Prison Service. KUCA Sp.z.o.o. was selected as a partner for the cooperation of the Government Work Program for Prisoner Workers: “Employment of convicts” by building a production facility KUCA Sp. z.o.o. within the premises of the prison services in Stargard and start production in the newly built facility.

According to the assumption of the program, the newly created halls employ mainly inmates serving sentences in closed-type prisons, i.e. the category of inmates in which, due to the conditions of serving a sentence, the percentage of employment of inmates is the lowest. The funds for the construction of the halls come from the Fund for  the Vocational Activation of the Convicts and the Development of the Prison Based Production Facilities.

 

Hall delivery date:
September 2018
Usable floor area:
1000m2
Contracted number of jobs:
50 (with the option of a two shift system)
Target industries:
metal, railway, automotive and energetic

COOPERATION PROPOSAL FOR PARTNERS REPRESENTING THE FOLLOWING INDUSTRIES: METAL, RAILWAY, AUTOMOTIVE, ENERGETIC (outwork for inmates)

  1. Building competitive advantage through low labour costs
  • an inmate employed for full-time by KUCA Sp. z.o.o. is entitled to remuneration ensuring at least the minimum wage.
  1. Increase of both parties’ profits through low labor costs
  2. Convenient location of the facility due to the proximity of road and maritime infrastructure:
  • national highways (A6, S3)
  • European highway (Highway 11)
  • sea connections (ferry crossing in Swinoujscie and Rostock)
  • air connection (airports in Goleniów, Berlin)
  • rail connection
  1. Cooperation with technical higher education institutions

If you are interested in our offer please contact manager  Rafał Czajka, tel. +48 512 037 528

Spraying device

Ulotka: Pobierz

Network construction works

KUCA Serwis Kolejowy Sp. z o. o. has experienced and well-qualified staff as well as specialist two-way machines, therefore, it offers comprehensive execution of construction works in the scope of:

  • renovation, construction and modernization of the railway and tram overhead contact line and equipment as well as other network construction works:
  • spot network construction works:
  • electric traction power supply devices
  • assembly of supporting structures, posts and gates
  • overhead contact line disassembly
  • replacement of overhead contact line elements
  • technical projects in the overhead contact line industry

Track works

KUCA Serwis Kolejowy Sp. z o. o. has experienced and well-qualified staff as well as specialist two-way machines, therefore, it offers comprehensive execution of construction works in the scope of:

  • maintenance, construction and modernization of tracks, switches and railway crossings
  • minor track and track-related works
  • ongoing and single replacement of sleepers
  • tracks replacement
  • turnouts replacement
  • unloading and loading of paving materials

Electro-energetic works

KUCA Serwis Kolejowy Sp. z o. o. has experienced and well-qualified staff as well as specialist two-way machines, therefore, it offers comprehensive construction works in the field of renovation, construction and modernization of non-traction power networks and devices, including:

  • maintenance and construction of lighting
  • electric heating of turnouts
  • railway traffic control devices
  • technical projects in the contact system industry

Renovation and repair of semi-trailers)

Renovation and repair of semi-trailers

As part of renovation and repair works, we offer:

  • Sand-blasting and painting of structures
  • Repair of components (electrics / lighting, brake system and pneumatic systems)
  • Installation of additional equipment (e.g. chest, side, etc.)
  • Repairs of semi-trailers up to 15 m long

Offer downoload

Two-way platform with a load capacity of 20

A two-way platform with a load capacity of 20 tons

 

The platform is used for track works. After entering the platform, vehicles like excavators and loaders can perform track work from its level. Due to this solution purchase of expensive two-way machines is unnecessary.

After its production the platform can move on a closed railway tracks. Additionally, Kuca Sp. z.o.o. can equip the platform, at client’s request, with anti-bike covers with type-approval, lighting, bumpers and other required elements in order to obtain road type-approval in accordance with GDDKiA.

The most important technical data:

  • load capacity up to 20T,
  • the ability to move on public roads and closed railway tracks,
  • adjustable track wheel gauge depending on the width of the railway track,
  • the platform is equipped with a coupling and railway bumpers, thanks to this solution other railway devices can be attached to it,
  • the most important dimensions are presented in the technical drawing below.

If you have any questions please contact our Sales Department