Kuca Group offer

Offer

Production and services
Measuring tools and instruments
Information materials
Thread rolling
Die forging
Machining
Welding works/services
Production hall: Co-operation offer
Spraying device
Works performance
Network construction works
Track works
Electro-energetic works
Machine Rental
Renovation and repair of semi-trailers)
Two-way platform with a load capacity of 20

Measuring tools and instruments

The meter is offered in two versions:

RMMdjp – for measurements following overhead contact line shutdown. Measurements are taken by means of a maintenance vehicle.

ZMMdjp –for measurements with a overhead contact line in operation. Measurements are taken without a  maintenance vehicle.

The most important features and advantages:

  • Immediate and direct reading of a cross section area or wear rate of a contact wire
  • GPS positioning of measurements
  • Measurement accuracy regardless of cross-section variability of a wire being tested
  • Cu 80 mm2 or Cu 150 mm2 wires can be measured
  • Results can be downloaded via USB port
  • Low costs of operation
  • Operating durability and reliability
  • The unique advantage of the ZMMdjp meter is that it does not require the overhead contact line to be shut down or a maintenance vehicle to be used.

RMMdjp Set:

  • Meter
  • Handle
  • USB cable
  • Charger
  • Cu control wire
  • Operating manual
  • Backpack
  • Reflective backpack protective cover

ZMMdjp Set:

  • Meter with a transmitter
  • Receiver
  • USB cable
  • Charger
  • Cu control wire
  • Operating manual
  • Backpack
  • Reflective backpack protective cover
  • Telescopic TDI-B insulating stick in a protective cover

If you have any questions please contact our Sales Department

Thread rolling

We have the ability to produce standard metric threads:

M10, M14, M16, M18, M20, M22, M30, M48 of any length

and fine-grained:

M10x1.25, M12x1.25, M12x1.5, M14x1.25, M14x1.5, M16x1.5, M18x1.5, M18x2, M20x1.5, M20x2, M22x1.5, M22x2 of any length

We have a HK-40 two-roller rolling mill with a pressing force of up to 40 tons and a maximum stroke of 7 mm

Technical data
Value
Rolling force (kN)
10-400
RPM range
13-57
Min - Max cylinder diameter (mm)
Ø160 - Ø210 mm
Max. rollers length (mm)
230
Product diameter (before rolling)
Ø4 - Ø120
Max. stroke (mm)
7
Angle
±12°

Please send inquiries to the following address: j.bluj@kucagroup.pl

Die forging

In KUCA company, we have unique experience in forging copper alloys. Our copper forgings feature good electrical conductivity, ductility, machinability and wear resistance. These products are able to withstand high temperatures and greater load than other materials.

Staff specialized in the field of die forging deals with the design of forgings in accordance with the needs of customers as well as design and production of matrices and development of the technological process.

The forging process in our company is fully automated. We have 150 kW induction heaters for copper alloys and a screw press with an impact force of 640 tons, which work closely together. In addition, we have an annealing furnace and shotblasting machines for cleaning forgings from scale.

Technical characteristics
Type
FPN/180 HS
Year
2018
Screw diameter
180 mm
Rated force
3200 kN
Impact force
6400 kN
Max available energy
18 kJ
Max strokes
300 mm
Distance between holders
640 mm
Distance between surface
350 mm
Main engine power
18,5 kW

Machining

Frezarka TBI VC1060
Przesuw oś X
1000 mm
Przesuw oś Y
600 mm
Przesuw oś Z
550 mm
Powierzchnia stołu
1100 x 500 mm
Maks. wysokość obrabianego przedmiotu
500 mm
Maks. obciążenie stołu
800 kg
Frezarka DMG DMU 75monoBlock
Przesuw oś X
750 mm
Przesuw oś Y
650 mm
Przesuw oś Z
560 mm
Obrót oś A
-120/120⁰
Obrót oś B
n*360⁰
Maks. wysokość obrabianego przedmiotu
400 mm
Średnica stołu
650 mm
Maks. obciążenie stołu
600 kg
Tokarka DMG MORI CTX310 ecoLine
Średnica przelotowa dla prętów
51 mm
Rozstaw osi
581 mm
Wysokość kła
190 mm
Maks. średnica toczenia
200 mm
Średnica uchwytu zaciskowego
210 mm
Droga posuwu X
182,5 mm
Droga posuwu Z
455 mm
Maks. masa materiału do obróbki bez podparcia
30 kg
Maks. masa materiału do obróbki z podparciem (konik)
110 kg
Narzędzia napędzane
TAK/12
Tokarka DMG MORI CTX310 ecoLine
Średnica przelotowa dla prętów
80 mm
Rozstaw osi
685 mm
Wysokość kła
455 mm
Maks. średnica toczenia
315 mm
Średnica uchwytu zaciskowego
250 mm
Droga posuwu X
224 mm
Droga posuwu Y
600 mm
Droga posuwu Z
120 mm
Maks. masa materiału do obróbki bez podparcia
100 kg
Maks. masa materiału do obróbki z podparciem (konik)
350 kg
Narzędzia napędzane
TAK/12

Welding works/services

KUCA Sp. z o.o. is a certified producer of steel structures.

In its activity, it meets the requirements of the PN-EN 1090-2: 2018 standards, the EN ISO 3834-2 welding standard and the EN 15085 standard.

In accordance with EN 1090-2, we produce elements of load-bearing structures and their sets made of steel up to the EXC3 class.

Rail vehicles and their components in accordance with EN 15085-2 are manufactured up to the CL1 level.

Large constructions are produced in a production hall equipped with two overhead cranes with a lifting capacity of 8T. The cranes work at the length of 60 meters and width of 14 meters. Additionally, we have a turntable with a lifting capacity of 6.3T.

Large production series of small elements can be made using a six-axis welding robot equipped with a stationary and rotary table.

Basic data:

A stationary table with dimensions of 1200×2800
Rotary table with dimensions of 1200×2960 and load capacity up to 500 kg.
The maximum range of the robot arm R = 1904mm
MIG / MAG welding with an intensity of up to 340A in a 100% cycle and 440A in a 60% cycle.

Production hall: Co-operation offer

COOPERATION OFFER OF KUCA Sp. z.o.o. FOR METAL

INDUSTRY COMPANIES IN THE FACTORY EMPLOYING

INMATES IN STARGARD PENITENTIARY

On April 27, 2016, a program on the work of prisoners was announced by the Ministry of Justice and the Central Board of Prison Service. KUCA Sp.z.o.o. was selected as a partner for the cooperation of the Government Work Program for Prisoner Workers: “Employment of convicts” by building a production facility KUCA Sp. z.o.o. within the premises of the prison services in Stargard and start production in the newly built facility.

According to the assumption of the program, the newly created halls employ mainly inmates serving sentences in closed-type prisons, i.e. the category of inmates in which, due to the conditions of serving a sentence, the percentage of employment of inmates is the lowest. The funds for the construction of the halls come from the Fund for  the Vocational Activation of the Convicts and the Development of the Prison Based Production Facilities.

 

Hall delivery date:
September 2018
Usable floor area:
1000m2
Contracted number of jobs:
50 (with the option of a two shift system)
Target industries:
metal, railway, automotive and energetic

COOPERATION PROPOSAL FOR PARTNERS REPRESENTING THE FOLLOWING INDUSTRIES: METAL, RAILWAY, AUTOMOTIVE, ENERGETIC (outwork for inmates)

  1. Building competitive advantage through low labour costs
  • an inmate employed for full-time by KUCA Sp. z.o.o. is entitled to remuneration ensuring at least the minimum wage.
  1. Increase of both parties’ profits through low labor costs
  2. Convenient location of the facility due to the proximity of road and maritime infrastructure:
  • national highways (A6, S3)
  • European highway (Highway 11)
  • sea connections (ferry crossing in Swinoujscie and Rostock)
  • air connection (airports in Goleniów, Berlin)
  • rail connection
  1. Cooperation with technical higher education institutions

If you are interested in our offer please contact manager  Rafał Czajka, tel. +48 512 037 528

Spraying device

Ulotka: Pobierz

Network construction works

KUCA Serwis Kolejowy Sp. z o. o. has experienced and well-qualified staff as well as specialist two-way machines, therefore, it offers comprehensive execution of construction works in the scope of:

  • renovation, construction and modernization of the railway and tram overhead contact line and equipment as well as other network construction works:
  • spot network construction works:
  • electric traction power supply devices
  • assembly of supporting structures, posts and gates
  • overhead contact line disassembly
  • replacement of overhead contact line elements
  • technical projects in the overhead contact line industry

Track works

KUCA Serwis Kolejowy Sp. z o. o. has experienced and well-qualified staff as well as specialist two-way machines, therefore, it offers comprehensive execution of construction works in the scope of:

  • maintenance, construction and modernization of tracks, switches and railway crossings
  • minor track and track-related works
  • ongoing and single replacement of sleepers
  • tracks replacement
  • turnouts replacement
  • unloading and loading of paving materials

Electro-energetic works

KUCA Serwis Kolejowy Sp. z o. o. has experienced and well-qualified staff as well as specialist two-way machines, therefore, it offers comprehensive construction works in the field of renovation, construction and modernization of non-traction power networks and devices, including:

  • maintenance and construction of lighting
  • electric heating of turnouts
  • railway traffic control devices
  • technical projects in the contact system industry

Machine Rental

Renovation and repair of semi-trailers)

Renovation and repair of semi-trailers

As part of renovation and repair works, we offer:

  • Sand-blasting and painting of structures
  • Repair of components (electrics / lighting, brake system and pneumatic systems)
  • Installation of additional equipment (e.g. chest, side, etc.)
  • Repairs of semi-trailers up to 15 m long

Offer downoload

Two-way platform with a load capacity of 20

A two-way platform with a load capacity of 20 tons

 

The platform is used for track works. After entering the platform, vehicles like excavators and loaders can perform track work from its level. Due to this solution purchase of expensive two-way machines is unnecessary.

After its production the platform can move on a closed railway tracks. Additionally, Kuca Sp. z.o.o. can equip the platform, at client’s request, with anti-bike covers with type-approval, lighting, bumpers and other required elements in order to obtain road type-approval in accordance with GDDKiA.

The most important technical data:

  • load capacity up to 20T,
  • the ability to move on public roads and closed railway tracks,
  • adjustable track wheel gauge depending on the width of the railway track,
  • the platform is equipped with a coupling and railway bumpers, thanks to this solution other railway devices can be attached to it,
  • the most important dimensions are presented in the technical drawing below.

If you have any questions please contact our Sales Department